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Examples of Welding with an EBW Machine
Experience precision welding with the miniEDK2000 machine from ETAŞ. Our advanced technology allows electron beam welding at various energies and currents, tailored to your specific needs.
We have rigorously tested weld samples on different metals to ensure optimal welding depth and leak tightness. Whether you require shallow or deep welds, the miniEDK2000 delivers unparalleled performance and reliability for all your welding applications. Choose ETAŞ for superior welding solutions.
Discover the unparalleled precision of ETAŞ's electron beam welding. Our recent studies on stainless steel (SS-439) parts, 1.35mm thick, showcase our ability to achieve both full and partial weld depths, tailored to your specific needs.
Through rigorous in-house research and collaboration with TÜVSÜD, we have meticulously tested welding depths and leak tightness, ensuring the highest quality and reliability. The image below highlights the impressive weld depths achieved on these materials. Trust ETAŞ for cutting-edge welding solutions that meet the highest industry standards.
Partial penetration
Full penetration
Explore the cutting-edge applications of ETAŞ's electron beam welding technology for the Defense Industry.
In the upper left image below, you can see a circumferential weld on stainless steel, highlighted by the red arrow. The upper right image showcases a precision butt weld, demonstrating our expertise in delivering robust, high-quality joints.
In the lower left image, a delicate 0.1mm diameter Nichrome (Ni-Cr alloy) wire is expertly welded onto a 0.7mm diameter Inconel rod. The red arrow in the lower right image indicates the precise heat input during welding.
ETAŞ's electron beam welding solutions offer unmatched precision and reliability for the most demanding industrial applications.
Below are images of welding samples created using our electron beam welding machine for the Aerospace Industry.
In the left image, a Ti6Al4V alloy pipe and a stainless steel (SS-304) pipe, both with a wall thickness of 2 mm and a diameter of 30 mm, have been expertly welded circumferentially. The right image demonstrates a precise butt weld on two plates made of Mu-metal material.
ETAŞ's electron beam welding technology ensures high-quality, reliable joints for aerospace applications, meeting the industry's most stringent standards.
Below are images showcasing various welding projects on materials with different properties.
In the upper left image, two identical stainless steel parts are welded with an electron beam, as indicated by the red arrow. The lower left image features stainless steel-copper welding. The upper right image demonstrates copper-copper welding. At the lower right, you can see an example of copper-stainless steel welding.
The complete assembly, shown in the bottom picture, consists of 4 separate electron beam sources and has been rigorously tested for tightness at temperatures as low as -203°C.
ETAŞ’s electron beam welding technology ensures robust and reliable welds across diverse material combinations, meeting the highest industry standards.
In the images below, the welding process is enhanced by moving the electron beam along with the target movement, showcasing a sophisticated approach on our electron beam welding machine.
By precisely maneuvering the focused electron beam along the axis, stainless steel (SS-310) material was joined using perimeter welding. The material measures 83.6mm x 58.2mm x 60.95mm with a wall thickness of 10mm and a welded surface length of 250mm. Targeting a welding depth of 3mm, the electron beam was meticulously moved across the surfaces and corners of the material.
ETAŞ’s advanced electron beam welding techniques ensure precise, high-quality welds, tailored to meet stringent specifications.
